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Material Categories: Timbers, Metals and Polymers

How designers sort materials into families: timbers as hardwoods, softwoods and manufactured boards; metals as ferrous, non-ferrous and alloys; and polymers as thermoforming and thermosetting.

⏱️ 16 min 🎯 14 activities
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What you'll cover

Sorting materials

Designers work with a huge range of materials, so they sort them into families. The main families are timbers, metals, polymers, papers and boards, and textiles. Each family is then split into smaller groups. This module looks at how timbers, metals and polymers are grouped, and how to tell the groups apart.

Words for the groups

Learn these four terms before you sort the materials.

Hardwood vs softwood

Both are timbers, but they come from different kinds of tree.

Do not judge by the name

The words hardwood and softwood describe the type of tree, not how hard the timber really is. Balsa is a hardwood, yet it is one of the softest timbers of all. So always sort a timber by the tree it came from, not by how hard it feels.

Match the category

  • oak
  • aluminium
  • acrylic
  • MDF
  • a hardwood
  • a non-ferrous metal
  • a thermoforming polymer
  • a manufactured board

Match the clue

  • ferrous metal
  • thermosetting polymer
  • softwood
  • alloy
  • it can rust and a magnet sticks to it
  • once set it cannot be melted and reshaped
  • it grows quickly and is often used in building
  • it is a mixture of two or more metals

Spot the ferrous metal

Which of these is a ferrous metal?

  • High carbon steel.
  • Aluminium.
  • Copper.
  • Brass.

Pick the hardwoods

Select the TWO timbers that are hardwoods.

  • Ash.
  • Beech.
  • Pine.
  • Acrylic.

Sort a timber

Put the steps of sorting a piece of timber into order, earliest first.

  • See that the material is a timber
  • Decide if it is a hardwood or a softwood
  • Check the kind of tree it came from
  • Name an example, such as the species

Complete the rules

Timber from a broadleaved tree is a _____. Timber from a coniferous tree is a _____. A metal made mostly of iron is a _____ metal. MDF and plywood are examples of manufactured _____. A polymer that can be reheated and reshaped is a _____ polymer.

hardwood softwood ferrous boards thermoforming polymer alloy timber copper thermosetting

Families left to sort

A designer is grouping materials from three families: timbers, metals and polymers. She has already sorted two of the families. How many families are left to sort?

Find the thermoforming polymers

Tap the TWO polymers that are thermoforming, so they can be reheated and reshaped.

  • HIPS
  • PVC
  • epoxy resin
  • melamine

Which family?

Read each description and choose the material family it belongs to.

  • A sheet of acrylic turns soft and bendy when it is warmed in an oven
  • A bar of aluminium feels cold, is not magnetic and does not rust
  • A plank has a clear grain and came from a tall coniferous tree

Explain the categories

Explain how designers sort materials into families. Name the main families and describe one way a family is split into smaller groups.

  • Name three main material families
  • Give one example material from each family
  • Describe one way a family is split into smaller groups