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Mechanical Calculations - MA, VR and Gear RPM

Mechanisms multiply force, speed or movement - and the maths says by how much. Learn to calculate mechanical advantage, velocity ratio and the output speed of a gear train, and remember these are ratios with no units.

⏱️ 18 min 🎯 14 activities Teachers Not yet rated Students Not yet rated

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What you'll cover

The maths of mechanisms ⚙️

A mechanism takes an input force or motion and changes it - making a force bigger, or a speed faster, or turning one movement into another. The **calculations** tell you by exactly how much. This module covers the three you need: **mechanical advantage (MA)**, **velocity ratio (VR)** and the **output speed of a gear train**. A warning up front: all three are **ratios**, so they have **no units**.

The words you need 📐

Four terms run through the calculations.

Match each quantity to its formula 🔗

  • Mechanical advantage
  • Velocity ratio
  • Gear ratio
  • Efficiency
  • Load divided by effort
  • Distance moved by effort divided by distance moved by load
  • Driven gear teeth divided by driver gear teeth
  • Mechanical advantage divided by velocity ratio, times 100

What is mechanical advantage? 🏋️

Mechanical advantage (MA) is calculated as which of these?

  • The load divided by the effort
  • The effort divided by the load
  • The load added to the effort
  • The load multiplied by the effort

The MA formula 🧮

For any lever or mechanism: **MA = load / effort** If MA is **greater than 1**, the mechanism magnifies your effort - a small effort moves a large load. Because it divides one force by another, MA is a **ratio with no units**. A longer effort arm gives a bigger MA.

Find the mechanical advantage 🔢

An interactive activity.

Force ratio vs movement ratio ⚖️

MA and VR look similar but measure different things - one is about force, the other about distance.

Find the velocity ratio 📏

An interactive activity.

Small drives large 🔃

A small driver gear turns a larger driven gear. Compared with the driver, how does the driven gear turn?

  • More slowly, with greater turning force
  • More quickly, with greater turning force
  • At exactly the same speed and force
  • It does not turn at all

Which have no units? ✅

Select the TWO quantities that are ratios and so have NO units.

  • Mechanical advantage
  • Velocity ratio
  • Effort
  • Load

Work out a gear speed 🪜

An interactive activity.

Find the driven gear speed 🔧

An interactive activity.

Choose the mechanism 🎬

An interactive activity.

The grade-9 habit 🌟

Learn the three formulas cold: **MA = load / effort**, **VR = effort distance / load distance**, and **driven rpm = driver teeth x driver rpm / driven teeth**. Then the mark-saver: MA, VR and gear ratio are all **ratios**, so they have **no units** - never write newtons after an MA. And read gears the right way round: a **large driven gear turns slower with more force**, a **small one turns faster**.