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Metals and Alloys - Ferrous and Non-Ferrous

Does it contain iron? That one question splits metals into ferrous and non-ferrous. Meet the steels and cast iron, the aluminium and copper, and the alloys engineers mix to get exactly the properties they need.

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What you'll cover

Does it contain iron? 🔩

An engineer choosing a metal starts with one big question: does it contain **iron**? **Ferrous** metals contain iron, so they are strong but can rust. **Non-ferrous** metals have no iron, so they resist rust. And by mixing metals into **alloys**, engineers get exactly the properties they need.

Words to know 📖

Four ideas run through this module:

Ferrous or non-ferrous ⚖️

The presence of iron changes everything.

Match each ferrous metal 🔗

  • Cast iron
  • Mild steel
  • High carbon steel
  • Stainless steel
  • Hard but brittle, good for heavy machine bases
  • Low carbon steel, cheap and easy to work
  • Very hard, used for cutting tools
  • Steel with chromium added, resists rust

Which family? 🎯

Aluminium is light and does not rust. Is it a ferrous or a non-ferrous metal?

  • Non-ferrous, because it contains no iron
  • Ferrous, because all metals contain iron
  • It is not a metal at all
  • Both ferrous and non-ferrous

Mixing metals ⚗️

An **alloy** is a metal mixed with other elements to improve it. **Brass** is copper and zinc, good-looking and easy to machine. **Bronze** is copper and tin, hard-wearing. **Steel** is iron and carbon, far stronger than iron alone. **Stainless steel** adds chromium to resist rust.

Match each alloy 🔀

  • Brass
  • Bronze
  • Steel
  • Stainless steel
  • Copper mixed with zinc
  • Copper mixed with tin
  • Iron mixed with carbon
  • Steel with chromium added

Spot the non-ferrous ✅

Select the TWO NON-FERROUS metals from the list.

  • Copper
  • Aluminium
  • Cast iron
  • Mild steel

Choosing a metal 🪜

An interactive activity.

Metals in words 🧩

A metal that contains iron is a _____ metal, and one with no iron is _____. Mixing a metal with other elements to improve it makes an _____. Brass is copper mixed with _____. Adding chromium to steel makes _____ steel, which resists rust.

ferrous non-ferrous alloy zinc stainless copper carbon iron tin mild

Spot the true statements 🖍️

An interactive activity.

Pick the metal 🧭

An interactive activity.

Why an alloy? ✍️

An interactive activity.